Composites Science and Technology

, volume 186 , pages 107905

3D printing of optimized composites with variable fiber volume fraction and stiffness using continuous fiber

Kentaro Sugiyama ¹

Ryosuke MATSUZAKI ¹

Andrei V Malakhov ²

Alexander N Polilov ²

Masahito Ueda ³

AKIRA TODOROKI ⁴

Yoshiyasu HIRANO ⁵

Hide authors affiliations Show authors affiliations: 5 affiliations

Tokyo University of Science, 2641 Yamazaki, Noda, Chiba 278-8510, Japan |

Mechanical Engineering Research Institute of the Russian Academy of Sciences, Maly Kharitonyevsky Pereulok 4, Moscow, Russia |

Nihon University, 1-8-14 Kanda Surugadai, Chiyoda, Tokyo 101-8308, Japan |

⁴

Tokyo Institute of Technology, 2-12-1 O-okayama, Meguro, Tokyo 152-8551, Japan |

⁵

Japan Aerospace Exploration Agency, 6‐13‐1 Osawa, Mitaka, Tokyo 181‐0015, Japan |

Publication type: Journal Article

Publication date: 2020-01-01

Elsevier

Composites Science and Technology

scimago Q1

wos Q1

SJR: 1.894

CiteScore: 16.8

Impact factor: 9.8

ISSN: 02663538, 18791050

DOI: 10.1016/j.compscitech.2019.107905

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Ceramics and Composites

General Engineering

Abstract

In this study, we optimized the curved fiber trajectories to realize variable fiber volume fraction and stiffness composites (VVfSC) using a continuous fiber composite 3D printer. During optimization, the fiber orientation was maintained along the principal stress direction based on preliminary stress field calculations, and the fiber trajectories were subsequently obtained. The fiber volume fraction was calculated from the obtained fiber trajectories; then, stress field calculations and redetermination of the fiber trajectories were performed. Optimization was achieved by repeating this sequence until convergence was obtained. Based on the optimization result, the specimens were molded using a continuous carbon fiber 3D printer and evaluated with bolt joint tensile tests. It was demonstrated that the stiffness and strength per unit weight of the optimized VVfSC were 9.4 and 1.6 times greater than those of conventional linear laminates, respectively.

Found

2 citations

Vlasov Danila

lecturer

24 publications, 31 citations

h-index: 4

Mechanical Engineering Research Institute of Russian Academy of Sciences

Research interests

Composite Materials& Advanced materials Characterization; conceptualization and development

Composite materials

Continuum Mechanics

Mechanics

Mechanics of materials

Polymer composites

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GOST Copy

Sugiyama K. et al. 3D printing of optimized composites with variable fiber volume fraction and stiffness using continuous fiber // Composites Science and Technology. 2020. Vol. 186. p. 107905.

GOST all authors (up to 50) Copy

Sugiyama K., MATSUZAKI R., Malakhov A. V., Polilov A. N., Ueda M., TODOROKI A., HIRANO Y. 3D printing of optimized composites with variable fiber volume fraction and stiffness using continuous fiber // Composites Science and Technology. 2020. Vol. 186. p. 107905.

RIS |

Cite this

RIS Copy

TY - JOUR

DO - 10.1016/j.compscitech.2019.107905

UR - https://doi.org/10.1016/j.compscitech.2019.107905

TI - 3D printing of optimized composites with variable fiber volume fraction and stiffness using continuous fiber

T2 - Composites Science and Technology

AU - Sugiyama, Kentaro

AU - MATSUZAKI, Ryosuke

AU - Malakhov, Andrei V

AU - Polilov, Alexander N

AU - Ueda, Masahito

AU - TODOROKI, AKIRA

AU - HIRANO, Yoshiyasu

PY - 2020

DA - 2020/01/01

PB - Elsevier

SP - 107905

VL - 186

SN - 0266-3538

SN - 1879-1050

ER -

BibTex

Cite this

BibTex (up to 50 authors) Copy

@article{2020_Sugiyama,

author = {Kentaro Sugiyama and Ryosuke MATSUZAKI and Andrei V Malakhov and Alexander N Polilov and Masahito Ueda and AKIRA TODOROKI and Yoshiyasu HIRANO},

title = {3D printing of optimized composites with variable fiber volume fraction and stiffness using continuous fiber},

journal = {Composites Science and Technology},

year = {2020},

volume = {186},

publisher = {Elsevier},

month = {jan},

url = {https://doi.org/10.1016/j.compscitech.2019.107905},

pages = {107905},

doi = {10.1016/j.compscitech.2019.107905}

}

Publisher

Elsevier

Journal

Composites Science and Technology

scimago Q1

wos Q1

SJR

1.894

CiteScore

16.8

Impact factor

9.8

ISSN

02663538 (Print)

18791050

Labs

Strength and safety of composite structures Lab