Photopolymerization behavior and phase separation effects in novel polymer dispersed liquid crystal mixture based on urethane trimethacrylate monomer

Polymer dispersed liquid crystals (PDLCs) are often formed by polymer induced phase separation, based on photopolymerization of multifunctional acrylate monomers. The emerged morphology is controlled by the interplay between polymerization rate and phase separation dynamics, which depends on different parameters such as monomer structure and functionality. In this work, a new PDLC formulation containing urethane trimethacrylate (UTMA) monomer is introduced, which has different molecular weight evolution, polymer gel point, and polymerization kinetics in comparison with some common ester acrylate (such as TMPTA and DPHPA) based PDLC compositions. UTMA is synthesized and characterized by Fourier transform infrared, 1H-NMR, and 13C-NMR spectroscopic techniques. Simultaneous examination of polymer evolution and LC phase separation by real-time infrared spectroscopy shows that the UTMA based PDLC, which contains trifunctional urethane acrylate monomer, has greater amount of bond conversion, polymerization rate, and liquid crystal (LC) phase separation in comparison with TMPTA based PDLC. In spite of the acrylate monomers, which show gel point conversions as low as 1.83–5.72%, UTMA reaches to its maximum rate at 19.5% conversion, which causes higher phase separation and therefore greater LC domain size. The experimental results are explained more precisely by means of SEM and optical microscopy analyses. The results are confirmed by electro-optics measurements. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012