volume 27 issue 6 pages 1666-1677

Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design

Hong Xu Li 1, 2
Kai Wang 1, 2
Zi Zong Zhu 1
Shuai Deng 1
Rong Luo 3
Jing-Yi Zhang 3
Fei Song Fang 3
2
 
Chongqing Key Laboratory of Metal Additive Manufacturing (3D Printing), Chongqing, China
3
 
Chongqing Jianshe Industry (Group) Co., LTD., Chongqing, China
Publication typeJournal Article
Publication date2020-06-01
scimago Q1
wos Q1
SJR0.768
CiteScore6.6
Impact factor4.4
ISSN20952899, 22275223
Metals and Alloys
General Engineering
Abstract
Due to the current trend towards lightweight design in automotive industry, hollow stepped gear shafts for automobile and its radial forging process are widely investigated. Utilizing coupled finite element thermo-mechanical model, radial forging process of a hollow stepped gear shaft for automobile was simulated. The optimal combination of three process parameters including initial temperature, rotation rate and radial reduction was also selected using orthogonal design method. To examine the strain inhomogeneity of the forging workpiece, the strain inhomogeneity factor was introduced. The results reveal that the maximum effective strain and the minimum effective strain appeared in the outermost and innermost zones of different cross sections for the hollow stepped gear shaft, respectively. Optimal forging parameters are determined as a combination of initial temperature of 780 °C, rotation rate of 21°/stroke and radial reduction of 3 mm.
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GOST Copy
Li H. X. et al. Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design // Journal of Central South University. 2020. Vol. 27. No. 6. pp. 1666-1677.
GOST all authors (up to 50) Copy
Li H. X., Wang K., Zhu Z. Z., Deng S., Luo R., Zhang J., Fang F. S. Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design // Journal of Central South University. 2020. Vol. 27. No. 6. pp. 1666-1677.
RIS |
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RIS Copy
TY - JOUR
DO - 10.1007/s11771-020-4398-7
UR - https://doi.org/10.1007/s11771-020-4398-7
TI - Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design
T2 - Journal of Central South University
AU - Li, Hong Xu
AU - Wang, Kai
AU - Zhu, Zi Zong
AU - Deng, Shuai
AU - Luo, Rong
AU - Zhang, Jing-Yi
AU - Fang, Fei Song
PY - 2020
DA - 2020/06/01
PB - Springer Nature
SP - 1666-1677
IS - 6
VL - 27
SN - 2095-2899
SN - 2227-5223
ER -
BibTex |
Cite this
BibTex (up to 50 authors) Copy
@article{2020_Li,
author = {Hong Xu Li and Kai Wang and Zi Zong Zhu and Shuai Deng and Rong Luo and Jing-Yi Zhang and Fei Song Fang},
title = {Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design},
journal = {Journal of Central South University},
year = {2020},
volume = {27},
publisher = {Springer Nature},
month = {jun},
url = {https://doi.org/10.1007/s11771-020-4398-7},
number = {6},
pages = {1666--1677},
doi = {10.1007/s11771-020-4398-7}
}
MLA
Cite this
MLA Copy
Li, Hong Xu, et al. “Influence of radial forging process on strain inhomogeneity of hollow gear shaft using finite element method and orthogonal design.” Journal of Central South University, vol. 27, no. 6, Jun. 2020, pp. 1666-1677. https://doi.org/10.1007/s11771-020-4398-7.