Temperature responsive polymers as multiple function reagents in mineral processing

A processing scheme which uses a single chemical that has multiple functions to achieve both efficient mineral flotation and solids dewatering is presented. Temperature sensitive polymers which display hydrophilic/hydrophobic transitions in response to changes in temperature such as poly (N-isopropyl acrylamide) (PNIPAM) have been found to be useful as such multiple function reagents. This polymer can cause the mineral particles’ surfaces to be hydrophilic at temperature below the critical solution temperature (CST = 32 °C) and hydrophobic at temperature above the CST. Therefore, both particle surface wettability and inter-particle interaction forces are reversibly controllable. When the surface is hydrophilic, particle dispersion is achieved by repulsive inter-particle forces whereas when the surface is hydrophobic, particle aggregation is induced by inter-particle hydrophobic attractive forces. In addition, the hydrophobic surface condition allows for the attachment of particles to bubbles. Flotation and solid settling tests have been conducted with silica and kaolinite suspensions treated with (PNIPAM). Both effective suspension dispersion or hydrophobic aggregation and flotation without any additional collector have been demonstrated. In solid/liquid separation, rapid settling was obtained with hydrophobic aggregation at temperature above the CST and further sediment consolidation (and water release) occurred at temperature below the CST. The approach has the potential to reduce the amount and types of reagents required for mineral processing.