The synergistic effects of hydrogen embrittlement and transient gas flow conditions on integrity assessment of a precracked steel pipeline

We are reporting in this study the hydrogen permeation in the lattice structure of a steel pipeline designed for natural gas transportation by investigating the influence of blending gaseous hydrogen into natural gas flow and resulted internal pressure values on the structural integrity of cracked pipes. The presence of cracks may provoke pipeline failure and hydrogen leakage. The auto-ignition of hydrogen leaks, although been small, leads to a flame difficult to be seen. The latter makes such a phenomenon extremely dangerous as explosions became very likely to happen. In this paper, a reliable method is presented that can be used to predict the acceptable defect in order to reduce risks caused by pipe failure due to hydrogen embrittlement. The presented model takes into account the synergistic effects of transient gas flow conditions in pipelines and hydrogen embrittlement of steel material due to pressurized hydrogen gas permeation. It is found that blending hydrogen gas into natural gas pipelines increases the internal load on the pipeline walls due to overpressure values that may be reached in a transient gas flow regime. Also, the interaction between transient hydrogen gas flow and embrittlement of API 5L X52 steel pipeline was investigated using Failure Assessment Diagram (FAD) and the results have shown that transient flow enhances pipeline failure due to hydrogen permeation. It was shown that hydrogen embrittlement of steel pipelines in contact with the hydrogen environment, together with the transient gas flow and significantly increased transient pressure values, also increases the probability of failure of a cracked pipeline. Such a situation threatens the integrity of high stress pipelines, especially under the real working conditions of hydrogen gas transportation. • Numerical investigation of transient hydrogen-natural gas flow in a steel pipeline. • Influence of gaseous hydrogen flow on the structural integrity of precracked pipes. • Interaction between transient hydrogen-natural gas flow and hydrogen embrittlement. • Failure Assessment Diagram (FAD) of a precracked API 5L X52 steel pipeline. • The stress intensity and safety factors analysis during transient hydrogen pressure.