Research on Damage Repair and High-Velocity Impact Characteristics of Thermoplastic Composites

Low-velocity impact (LVI) can result in imperceptible damage to carbon fiber reinforced thermoplastic composites (CFRTP) laminates during service, leading to a reduction in structural strength. The thermal repair of damaged CFRTP laminates is conducted using the repairability of thermoplastic resin at high temperatures. However, the high-velocity impact characteristics of CFRTP laminates following thermal repair remain uncertain. This study examines CFRTP laminates made of two different materials (CF/PEEK and CF/PPS) with varying levels of low-velocity impact damage, and investigates the thermal repair process. A comparative experimental analysis examined the high-speed impact characteristics of CFRTP laminates under varying conditions. The results indicate that CF/PEEK laminates consistently exhibit superior compressive properties and impact resistance compared to CF/PPS laminates under similar conditions. Following damage from low-velocity impact, the compressive properties and high-velocity impact resistance of CFRTP laminates decrease, with CF/PPS laminates typically showing a lower performance retention rate. However, the thermal repair process proposed in this study significantly enhances the performance of CF/PPS laminates. Moreover, the degree of performance healing in CF/PPS laminates is consistently higher than that in CF/PEEK laminates, which is closely related to the semi-crystalline nature of PEEK resin.