Forward osmosis for concentrating lithium-enriched brine: From membrane performance to system design

Using concentrated salt-lake brine as the draw solution (DS), forward osmosis (FO) has been proposed as the low carbon footprint concentration technology for extracting water from lithium-enriched brine. From membrane modules to a process, there exist tremendous risks when considering total cost in time and investment for a trial. To address this issue, a bridge between the FO membrane/ module characteristics and a FO system design is highly desirable. This study for the first time developed a system design model using hollow fiber (HF) FO membrane modules for FO concentration of lithium-enriched brine. The concentration polarization along the module, the membrane structural parameters (S), crossflow velocity, and DS concentration were the main factors considered in the model. The effect of all factors on module water flux and total membrane area was systematically investigated for a typical industrial output of 10 k ton of Li2CO3. A master curve of the water flux verse feed concentration for the tailor-made HF modules was utilized as the basis. On a module scale, the structural parameter S is of first importance and indicates requirement of FO membranes with low S. The crossflow velocity has relatively small impact to the membrane area, but not negligible. On a system scale, the empirical equation of the structural parameters and crossflow velocity on the theoretical minimum system membrane area was summarized. The results show that increasing the stages can reduce the number of modules and required DS flow. Increasing DS dilution rate in system design efficiently utilizes the osmotic pressure of DS. The present model serves as a practical solution for process optimization and FO membrane selection. The methodology is valuable for other FO applications using HF FO membranes.