Micro-mesoporous ferrierite obtained using the cationic polymer Luviquat and post-synthesis treatment

This study investigated for the first time the synthesis of ferrierite zeolite through the vapor-phase transport method using the cationic polymer Luviquat as a mesopores-generating agent, followed by desilication treatment. The effect of ferrierite's textural and acid properties was then evaluated in the catalytic cracking of ultra-high molecular weight polyethylene (UHMWPE). The synthesized zeolites showed a crystallinity of 91%–100% and similar Si/Al ratios. After the desilication, there was a decrease in these values along with an increase in acidity, attributable to the extraction of structural silicon. The strong interaction between the polymer and the zeolite precursor during the self-assembly process led to the formation of intracrystalline mesoporosity. However, an internal diffusion limit and/or steric hindrance hinders the complete incorporation of the polymer into the ferrierite structure, especially at high polymer concentrations. Thus, the optimal composition was 40% Luviquat, which resulted in twice the volume of mesopores compared to the sample prepared without the polymer. The desilication of the samples synthesized with the Luviquat led to a substantial increase in mesoporosity, ranging from 67% to 183%, relative to microporous ferrierite. The introduction of mesoporosity and the modification of acid properties in ferrierite contributed to a reduction in the temperature for the cracking of UHMWPE, between 66 and 93 °C compared to the pure polymer. However, in all cases, there was an increase in the average apparent activation energy in relation to desilicated microporous ferrierite zeolite, possibly due to changes in product distribution.