Inkjet-Printed LSM-YSZ Thin Films for Enhanced Oxygen Electrodes in Solid Oxide Fuel Cells

In the present work, symmetrical oxide ion conducting solid oxide single cells with inkjet-printed composite LSM-YSZ electrodes, onto commercially available YSZ dense substrates using GDC as buffer interlayer, were fabricated and characterized. Stable inkjet-printable LSM-YSZ nanoparticle inks were developed based on water solvent, after processing with high intensity ball milling. The deposition of LSM-YSZ electrodes was performed by inkjet printing, as well as a conventional additive manufacturing technique, screen printing, in order to compare the electrochemical performance of the produced cells for the reversible charge transfer reaction (O2 + 4 e– ↔ 2 O2–). The physicochemical properties of the LSM-YSZ nanoparticle ink was investigated to determine ink printability. The electrochemical performance of fabricated inkjet-printed and screen printed symmetrical cells (LSM-YSZ | GDC | YSZ | GDC | LSM-YSZ) exposed under a synthetic air atmosphere was evaluated in a single chamber cell reactor, employing the AC impedance spectroscopy and linear scan voltammetry techniques, at the temperature range of 700–850 °C. The inkjet-printed electrodes exhibited highly homogeneous and porous morphologies with the corresponding cell achieving current densities almost five times higher, up to 1 A/cm2 at 2 V cell potential and 850 °C, than those of the equivalent screen-printed one. To the best of our knowledge, this is the first successful implementation of water-based inks of LSM-YSZ electrodes in the fabrication of inkjet-printed solid oxide cells.