A COMPARISON OF THE HOT-COMPACTION BEHAVIOR OF ORIENTED, HIGH-MODULUS, POLYETHYLENE FIBERS AND TAPES^*

The purpose of this article is twofold. First, there is an account of the hot-compaction behavior of a new, highly oriented, high-modulus polyethylene (PE) tape with the trade name of Tensylon® (manufactured by Synthetic Industries, USA). This tape, produced by a melt spinning route, has mechanical properties comparable to those of commercially available gel-spun fibers. Unidirectional samples were produced for a range of compaction temperatures to determine the optimum compaction conditions to obtain the best mechanical properties of the resulting compacted sheets. Second, the mechanical properties of the best Tensylon sample, manufactured at a compaction temperature of 153°C, was compared with three other hot-compacted, highly oriented PE materials, based on Certran®, Dyneema®, and Spectra® commercial PE fibers. The results showed that the optimum compaction temperature was in most cases about 1°C below the point at which substantial crystalline melting occurred. At this optimum temperature, differentia...