Mechanical response and failure modes of three-dimensional auxetic re-entrant LPBF-manufactured steel truss lattice materials

Auxetic architected materials present a novel class of damage-tolerant materials with tunable mechanical characteristics and high energy absorption due to their unique ability to laterally contract and densify when subjected to axial compressive loading. The current state of research on negative Poisson's ratio materials mainly focuses on 2D geometries and a few families of 3D geometries with limited experimental comparisons between different architectures and various geometrical features. Furthermore, when manufactured via laser powder bed fusion, the influence of as-built deviations of geometrical and material properties inherently present due to the melt pool solidification process for thin features is relatively unexplored in the case of metal architected materials. The authors aim to study the elastic properties, peak characteristics, and failure modes of steel auxetic truss lattices subjected to axial compression while also addressing the uncertainties inherent to the metal laser powder bed fusion additive manufacturing of architected materials. This work presents an experimental and computational exploration and comparison of two promising three-dimensional auxetic truss lattice families of low relative densities. A comprehensive investigation of metal negative Poisson's ratio mechanical metamaterials is presented, including the selection of the architectures, modeling, laser powder bed fusion additive manufacturing, as-built part characterization, material testing, and mechanical testing under axial compression. The study of such architectures can unlock their potential in making them readily adaptable to a wide variety of engineering applications.