Techno-Economic Assessment of Mini-GTL Technologies for Flare Gas Monetization in Nigeria

Nigeria recently endorsed the World Bank's zero routine flaring by 2030 initiative and raised her own goal to 2020. As a step towards achieving the 2020 flare out goal, the Ministry of Petroleum Resources has established a national gas flare commercialization framework. Under this framework, licenses would be issued to third parties who would become off-takers of the gas. While this framework presents opportunity for investment, most of the oil fields where the gas is being flared may be far from existing pipelines and process infrastructures. Additionally, flare gas is often associated with volume, composition and pressure fluctuations, which make technology selection for its utilization more challenging. This paper reviewed some technologies for flare gas recovery and utilization, and identified promising technologies with capabilities of handling flare gas volume below 1 MMscfd. Mini gas-to-liquid (mini-GTL) technologies for producing diesel, methanol and anhydrous ammonia developed by Greyrock, GasTechno and Proton Ventures, respectively, were selected. The technical viability and economic benefits of these technologies were evaluated based on feed gas rate of 500 Mscfd. While all the technologies are technically viable, the gross profit margin of the GasTechno's miniGTL technology with methanol as the GTL product was found to be more attractive.