Open Access
Open access
MDPI
Machines
,  volume 9 ,  issue 5 ,  pages 93

On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy

Sergei Faizov 1
, 
Aleksandr Sarafanov 1
, 
Ivan Erdakov 1
, 
Dmitry Gromov 1
, 
Alexandra Svistun 1
, 
Lev Glebov 1
, 
Vitaly Bykov 1
, 
Anastasia Bryk 1
, 
Liudmila V Radionova 1
1
 
Publication type: Journal Article
Publication date: 2021-05-06
MDPI
scimago Q2
wos Q2
SJR: 0.570
CiteScore: 4.7
Impact factor: 2.5
ISSN: 20751702
Electrical and Electronic Engineering
Computer Science (miscellaneous)
Mechanical Engineering
Industrial and Manufacturing Engineering
Control and Systems Engineering
Control and Optimization
Abstract

In this article, technology for producing wire and rod solder from 52In-48Sn alloy has been developed and investigated in the conditions of small-scale production. The use of direct extrusion of wire and rods instead of traditional technology for producing solder, which includes pressing, rolling and drawing, can significantly reduce the fleet of required equipment. Using only a melting furnace and a hydraulic press, solder wires and rods can be produced in various sizes. Shortening the production cycle allows you to quickly fulfill small orders and be competitive in sales. This article develops a mathematical model of direct extrusion, which allows you to calculate the extrusion ratio, extrusion speed and pressing force. The results of modeling the process of extrusion of wire Ø2.00 mm and rods Ø8.0 mm made of 52In-48Sn alloy are presented. The temperature of the solder and the tool is simulated in software QForm based on the finite element method. Experimental results of manufacturing Ø2.0 mm solder wire and Ø8.0 mm rods are presented. The microstructure of the direct extruded solder is a eutectic of phases γ and β. Energy-dispersive X-ray spectroscopy (EDS) mapping of the 52In-48Sn alloy showed that the solder obtained by direct extrusion has a uniform distribution of structural phases. The developed technology can be used in the manufacture of wires and rods from other low-melting alloys.

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GOST |
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GOST Copy
Faizov S. et al. On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy // Machines. 2021. Vol. 9. No. 5. p. 93.
GOST all authors (up to 50) Copy
Faizov S., Sarafanov A., Erdakov I., Gromov D., Svistun A., Glebov L., Bykov V., Bryk A., Radionova L. V. On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy // Machines. 2021. Vol. 9. No. 5. p. 93.
RIS |
Cite this
RIS Copy
TY - JOUR
DO - 10.3390/machines9050093
UR - https://doi.org/10.3390/machines9050093
TI - On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy
T2 - Machines
AU - Faizov, Sergei
AU - Sarafanov, Aleksandr
AU - Erdakov, Ivan
AU - Gromov, Dmitry
AU - Svistun, Alexandra
AU - Glebov, Lev
AU - Bykov, Vitaly
AU - Bryk, Anastasia
AU - Radionova, Liudmila V
PY - 2021
DA - 2021/05/06
PB - MDPI
SP - 93
IS - 5
VL - 9
SN - 2075-1702
ER -
BibTex |
Cite this
BibTex (up to 50 authors) Copy
@article{2021_Faizov,
author = {Sergei Faizov and Aleksandr Sarafanov and Ivan Erdakov and Dmitry Gromov and Alexandra Svistun and Lev Glebov and Vitaly Bykov and Anastasia Bryk and Liudmila V Radionova},
title = {On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy},
journal = {Machines},
year = {2021},
volume = {9},
publisher = {MDPI},
month = {may},
url = {https://doi.org/10.3390/machines9050093},
number = {5},
pages = {93},
doi = {10.3390/machines9050093}
}
MLA
Cite this
MLA Copy
Faizov, Sergei, et al. “On the Direct Extrusion of Solder Wire from 52In-48Sn Alloy.” Machines, vol. 9, no. 5, May. 2021, p. 93. https://doi.org/10.3390/machines9050093.