Open Access

Scientific Reports, volume 13, issue 1, publication number 4465

Sustainable application of calcium carbide residue as a filler for 3D printing materials

Samoylenko Dmitriy E ¹

Rodygin Konstantin S ¹

Ananikov Valentine P. ^{1, 2}

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Institute of Chemistry, Saint Petersburg State University, Saint Petersburg, Russia |

N. D. Zelinsky Institute of Organic Chemistry, Russian Academy of Sciences, Moscow, Russia |

Publication type: Journal Article

Publication date: 2023-03-17

Springer Nature

Journal: Scientific Reports

Quartile SCImago

Quartile WOS

Impact factor: 4.6

ISSN: 20452322

DOI: 10.1038/s41598-023-31075-z

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Multidisciplinary

Abstract

Industrial activity results in ton-scale production of calcium carbide and generation of a significant amount of calcium carbide residue (CCR), which is often disposed of in the environment as waste. CCR is an active chemical, and rain washes away alkali from sludge, changing the pH of soils and water and damaging the environment. In this work, we explored new opportunities for the utilization of CCR in view of the coming industrial uptake of digital design and additive technologies. Amazingly, CCR can be successfully used as a filler for the modification of 3D printed materials towards the introduction of hybrid organic/inorganic frameworks. A series of commercially available plastics (PLA, ABS, Nylon, PETG, SBS) were successfully used as matrices for CCR-based composite production with high CCR contents up to 28%. Tensile analyses showed increases in tensile strength and Young’s modulus of 9% and 60%, respectively. Moreover, in comparison with the pure plastics, the CCR-based materials better maintained the digitally designed shape (lower shrinkage). Importantly, CCR-filled materials are 3D printable, making them very promising components in the building sector. Considering the amount of already available CCR stored in the environment, this material is available in large quantities in the near future for hybrid materials, and anticipated opportunities exist in the additive manufacturing sector. The involvement of CCR in practical composite materials is equally important for environmental protection and reuse of already available multiple-ton wastes.

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Citations by journals

	1 2
Materials Today Communications	Materials Today Communications, 2, 40% Materials Today Communications 2 publications, 40%
European Journal of Organic Chemistry	European Journal of Organic Chemistry, 1, 20% European Journal of Organic Chemistry 1 publication, 20%
Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications	Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 1, 20% Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 1 publication, 20%
	1 2

Citations by publishers

	1 2
Elsevier	Elsevier, 2, 40% Elsevier 2 publications, 40%
Wiley	Wiley, 1, 20% Wiley 1 publication, 20%
SAGE	SAGE, 1, 20% SAGE 1 publication, 20%
	1 2

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Samoylenko D. E. et al. Sustainable application of calcium carbide residue as a filler for 3D printing materials // Scientific Reports. 2023. Vol. 13. No. 1. 4465

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Samoylenko D. E., Rodygin K. S., Ananikov V. P. Sustainable application of calcium carbide residue as a filler for 3D printing materials // Scientific Reports. 2023. Vol. 13. No. 1. 4465

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RIS Copy

TY - JOUR

DO - 10.1038/s41598-023-31075-z

UR - https://doi.org/10.1038%2Fs41598-023-31075-z

TI - Sustainable application of calcium carbide residue as a filler for 3D printing materials

T2 - Scientific Reports

AU - Samoylenko, Dmitriy E

AU - Rodygin, Konstantin S

AU - Ananikov, Valentine P.

PY - 2023

DA - 2023/03/17 00:00:00

PB - Springer Nature

IS - 1

VL - 13

SN - 2045-2322

ER -

BibTex

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BibTex Copy

@article{2023_Samoylenko,

author = {Dmitriy E Samoylenko and Konstantin S Rodygin and Valentine P. Ananikov},

title = {Sustainable application of calcium carbide residue as a filler for 3D printing materials},

journal = {Scientific Reports},

year = {2023},

volume = {13},

publisher = {Springer Nature},

month = {mar},

url = {https://doi.org/10.1038%2Fs41598-023-31075-z},

number = {1},

doi = {10.1038/s41598-023-31075-z}

}

Found error?

Publisher

Springer Nature

Journal

Scientific Reports

Quartile SCImago

Quartile WOS

Impact factor

4.6

ISSN

20452322 (Print)

Labs

Laboratory of metal-complex and nanoscale catalysts

Profiles

Ananikov, Valentine P

News

Отходы производства ацетилена предложили использовать в 3D-печати композитов