ECS Journal of Solid State Science and Technology, volume 14, issue 3, pages 31004

Synthesis of Hybrid ZnO Nanohexagons and Nanorods with CNT Embedded in PVC Film for Advanced Insulation and Optoelectronic Applications

M. M. Ghobashy
Mohamed Ghobashy
Ahmed A Zaher
Sameh Khalil
Eman Aldosari
A I Sharshir
Publication typeJournal Article
Publication date2025-03-01
scimago Q3
SJR0.416
CiteScore4.5
Impact factor1.8
ISSN21628769, 21628777
Abstract

This study focuses on the synthesis, characterization, and application of a novel polyvinyl chloride (PVC)/carbon nanotube (CNT)/zinc oxide (ZnO) hybrid nanocomposite. ZnO nanostructures with two distinct morphologies (nanohexagons and nanorods) were synthesized and embedded within a PVC matrix alongside CNTs to achieve a functional hybrid composite. TEM analysis revealed the presence of both nanohexagon and nanorod ZnO structures alongside CNTs. SEM and EDX analyses confirmed the uniform distribution of ZnO nanostructures and CNTs within the PVC matrix. FTIR and UV-vis analyses revealed successful integration of CNTs and ZnO, exhibiting well-defined morphologies with a high aspect ratio. The optical properties are characterized by a reduction in the optical bandgap from 5.40 eV for PVC/ZnO to 4.60 eV for PVC/ZnO/5%CNT, indicating an increase in absorption in the visible spectrum. Furthermore, the AC conductivity demonstrates significant frequency dependence, with conductivity increasing with CNT concentration due to the formation of conductive pathways. The dielectric constant also shows enhanced values with increased CNT content, attributed to improved interfacial polarization. The simulation of electric field distribution reveals that the PVC/CNT/ZnO nanocomposite exhibits a more uniform electric field distribution than conventional PVC. This study concludes that the PVC/CNT/ZnO nanocomposite has potential applications in optoelectronics devices.

Sabet M.
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Ghobashy M.M., Aldosari E., Zaher A.A., Khalil S., Sharshir A.I.
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This study presents the synthesis, characterization, and application of a novel PVC/(Co3O4/CNT)@Au nanocomposite for enhanced medium-voltage cable insulation. The nanocomposite was developed by incorporating Co3O4 octahedron nanoparticles, carbon nanotubes (CNTs), and gold nanoparticles (Au) into a polyvinyl chloride matrix. Compared to standard PVC insulation, the nanocomposite exhibited a 3% improvement in relative permittivity (increased from 2.34 to 2.41) and significantly enhanced field uniformity, as evidenced by simulation studies. Fourier-transform infrared spectroscopy, X-ray diffraction, and electron microscopy confirmed the successful integration of nanofillers and highlighted their contributions to the composite’s properties. Optical characterization revealed a direct bandgap of 4.60 eV and an Urbach energy of 0.3674 eV, indicating a wide-bandgap semiconductor with moderate structural disorder. AC conductivity measurements demonstrated frequency-dependent behavior, while dielectric constant and loss analyses suggested the material’s potential for energy storage and insulation applications. The choice of Co3O4 and CNTs was guided by their synergistic impact on charge trapping, field grading, and thermal management, while Au nanoparticles enhanced charge transfer and local electric field distribution. These findings demonstrate the nanocomposite’s promise in addressing the limitations of traditional PVC insulation, offering improved dielectric performance, reliability, and durability for power transmission and distribution systems.
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Drakopoulos S.X., Wu J., Maguire S.M., Srinivasan S., Randazzo K., Davidson E.C., Priestley R.D.
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